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Blistering Barnacles!

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The aim of this task was to form a 'blister' in a piece of sheet aluminium. To do this, a teardrop shape was cut out of two MDF boards, the sheet aluminium was placed between them and all fastened securely with four nuts and bolts in the corners. With the sheet aluminum secured in place, the blistering technique began. A small end of an egg shaped mallet was used first to form an edge to work with. Substantial stretching of the inner section, a sign of a quality blister. Excess material has been trimmed off. Edges were lightly filed and then sanded to finish. C'est magnifique.
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Assessment 2: Ferrari 250 GTO Documentation

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For the individual component of this assignment, the Ferrari panels were split evenly among the group members. For my individual part I selected the right hand side front fender. I was aware that this would be a challenging piece that would require most of the techniques of metal shaping that we had covered in previous class tutorials and assignments, such as the bowl and reverse curve. Assembling the buck The Buck My Individual Piece: Right Hand Side Front Fender RHS Front Fender Stencil The most frequently used tools. RHS Fender beginning to form. Smoothing out and tightening fit. Extreme precision. Tightly fitted sweeping curves. The finished product after a light sand and polish. This fender really is beautiful. From any angle. Stunning curves. The final product over the top of an image of the Ferrari 250 GTO. Note the accuracy of the curves emphasized by the l...
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A cheeky wheel

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 To even out, stretch and smooth the inner section of the reverse curve, I decided to see how an English wheel would affect the material. I swapped out the bottom wheel for another with a higher crown, the highest crown available as this is a small piece of metal so I wanted a minimal contact patch.  After only a few light passes through the English wheel, the central arc was widened, smoothed and slightly more aligned. I began to work on stretching and forming the metal using various metal anvil-like objects that were scattered around the workshop. Got up to this stage when I was informed that there was staff CNC training so I had to leave. Will hammer out the final parts another day.
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