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Showing posts from March, 2017

A cheeky wheel

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 To even out, stretch and smooth the inner section of the reverse curve, I decided to see how an English wheel would affect the material. I swapped out the bottom wheel for another with a higher crown, the highest crown available as this is a small piece of metal so I wanted a minimal contact patch.  After only a few light passes through the English wheel, the central arc was widened, smoothed and slightly more aligned. I began to work on stretching and forming the metal using various metal anvil-like objects that were scattered around the workshop. Got up to this stage when I was informed that there was staff CNC training so I had to leave. Will hammer out the final parts another day.

Shrink time!

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 ready, steady, shrink!  ^check out the sneaky puckers forming an undulating edge to shrink and curl^ After having stretched the edges out, I wanted to get them to 'curl' back in. To do this, I needed to get some cheeky little puckers to form along the edges which would cause them to shrink, contract & curl in.

edge stretching

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I thought the edges of the reverse curve could do with a bit of a stretch so I used the classic lump of wood in a vice approach. Due to the malleability of the metal, only a gentle tap was needed to get the stretch to form.

reverse curve start

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Starting my first reverse curve. bent aluminium sheet over stump to set in place then shrunk edges to trap metal in the centre. eventually worked shrunken centre out to the top and bottom edges.

English Wheel

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This is the bowl after further stretching. I had used the English wheel again too, this time working radially which seemed to greatly increase the arc and overall smoothness of the bowl. Sanding the edges of the bowl down to an even edge Areas that required more stretching at this point were beaten into a sandbag with a wide mallet.

crack

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Initially started stump shrinking with a mallet that was too pointy for the task, also may have been hitting too hard. This created a crack in the bowl.

Bowl

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Bowl starting to take shape. Folds have been worked out with pliers. First time using the English wheel, I was working on zig zags along an x and y axis. I now see that I should have been working radially around the bowl.